Inkqubo yemveliso yomgca wedisk granulation epheleleyo kunye neyohlukeneyo yenye yeenzuzo eziphambili zeHenan Zheng Heavy Industries.Sinamava kucwangciso kunye nenkonzo yemigca eyahlukeneyo yokuvelisa izichumiso.Asigxininisi kuphela kuyo yonke ikhonkco yenkqubo kwinkqubo yokuvelisa, kodwa sihlala sibamba iinkcukacha zenkqubo nganye kuwo wonke umgca wemveliso kwaye sifezekise ngempumelelo ukudibanisa.Sinikezela ngezisombululo ezipheleleyo nezithembekileyo zomgca wokuvelisa ngokweemfuno zabathengi.
Umgca wokuvelisa i-disc granulator usetyenziswa kakhulu ukuvelisa isichumisi esixutywe.Ngokuqhelekileyo, isichumisi esidibeneyo siqulethe ubuncinane ezimbini okanye ezintathu izondlo (nitrogen, phosphorus, potassium).Ineempawu zomxholo ophezulu wezondlo kunye nemiphumo embalwa.Isichumiso esiyintlanganisela sidlala indima ebalulekileyo ekuchumiseni ukuchumisa.Ayinakuphucula kuphela ukusebenza kakuhle kokuchumisa, kodwa ikwakhuthaza ukuzinza kunye nesivuno esikhulu sezityalo.Umgca wokuvelisa we-disk granulator sisisombululo esilungileyo sokufezekisa umgangatho ophezulu kunye nemveliso ephezulu yesichumisi esidibeneyo.Umgca wemveliso unokuvelisa isichumisi se-NPK, isichumisi se-DAP kunye nezinye iinqununu ze-compounds fertilizer.
Izinto ezisetyenziswayo zokuvelisa izichumisi ezixutywe yi-urea, i-ammonium chloride, i-ammonium sulfate, i-ammonia yolwelo, i-ammonium monophosphate, i-diammonium phosphate, i-potassium chloride, i-potassium sulfate, kuquka udongwe kunye nezinye izihluzi.
1) Izichumisi ze-nitrogen: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, njl.
2) Izichumisi zePotassium: i-potassium sulfate, ingca kunye nomlotha, njl.
3) Izichumisi ze-Phosphorus: i-calcium perphosphate, i-calcium perphosphate enzima, i-calcium magnesium kunye ne-phosphate fertilizer, i-phosphate ore powder, njl.
Umgca wokuvelisa we-disk granulator uhambele phambili, uyasebenza kwaye uyasebenza, isakhiwo sesixhobo sihlangene, i-automation iphezulu, ukusebenza kulula, kwaye kulungele ukuveliswa kwebhetshi yesichumisi esidibeneyo.
1. Zonke izixhobo zenziwe ngezinto ezinganyangekiyo kwaye zinganxibi.
2. Umthamo wokuvelisa unokulungelelaniswa ngokweemfuno zabathengi.
3. Akukho kukhutshwa kwenkunkuma emithathu, ukonga amandla kunye nokukhuselwa kwendalo.Ibaleka ngokuzinzileyo kwaye kulula ukuyigcina.
4. Umgca wokuvelisa isichumisi esihlangeneyo awukwazi nje ukuvelisa isichumisi esiphezulu, esiphakathi kunye nesisezantsi, kodwa kwakhona ukuvelisa isichumisi se-organic, isichumisi se-inorganic, isichumisi se-biological, isichumisi semagneti, njl.
5. Uyilo lomgca wemveliso yonke i-compact, isayensi kunye nengqiqo, kwaye iteknoloji ihamba phambili.
Isixhobo somgca wemveliso wegranulator yedisk ibandakanya indawo yokugcina izithako → umxubi (umxube) → idisk granulator (igranulator) → umatshini wesihlunu sedrum (ukwahlula phakathi kweemveliso ezikumgangatho ophantsi kunye neemveliso ezigqityiweyo) → isityumzi setsheyini ethe nkqo (ukwaphulwa) → umatshini wokupakisha ozenzekelayo (ukupakishwa) → i-belt conveyor (uqhagamshelwano lweenkqubo ezahlukeneyo) kunye nezinye izixhobo.Qaphela: lo mgca wemveliso ubhekiselele kuphela.
Ukuhamba kwenkqubo yomgca wokuvelisa idisk granulator ngokuqhelekileyo kunokwahlulwa ibe:
1. Inkqubo yezithako zezinto ezikrwada
Okokuqala, usasaze imathiriyeli ekrwada ngokungqongqo.Izinto eziluhlaza ziquka i-urea, i-ammonium nitrate, i-ammonium chloride, i-ammonium sulfate, i-ammonium phosphate (i-ammonium phosphate, i-diammonium phosphate, i-calcium monophosphate, i-calcium carbonate), i-potassium chloride, i-potassium sulfate, njl.
2. Inkqubo yokuxuba izinto ezikrwada
Zonke izinto eziluhlaza zixutywe kwaye zixutywe ngokulinganayo kwi-blender.
3. Inkqubo eyaphukileyo
Isityumzi esithe nkqo setsheyini sityumza amaqhekeza amakhulu ezinto zibe ngamaqhekeza amancinci anokufikelela kwiimfuno zegranulation.Emva koko i-conveyor yebhanti ithumela izinto kumatshini we-disk granulation.
4. Inkqubo yegranulation
I-disk angle yomshini we-disk granulation ithatha isakhiwo se-arc, kwaye izinga lokubumba ibhola lingafikelela ngaphezu kwe-93%.Emva kokuba izinto zingene kwi-plate ye-granulation, ngokujikeleza okuqhubekayo kwediski ye-granulation kunye nesixhobo sokutshiza, izinto eziphathekayo zihlanganiswe ngokulinganayo ukuze zivelise amaqhekeza anesimo esifanayo kunye nesimo esihle.Idisk granulator sisixhobo esiyimfuneko kumgca wemveliso yesichumisi esihlanganisiweyo.
5. Inkqubo yokuhlola
Izinto ezipholileyo zithunyelwa kumatshini we-roller we-sieve ukuze kuhlolwe.Iimveliso ezifanelekileyo zingangena kwindawo yokugcina impahla egqityiweyo ngokusebenzisa i-belt conveyor, kwaye inokupakishwa ngokuthe ngqo.Amasuntswana angafanelekanga aya kubuyela kwi-regrainate.
6. Inkqubo yokupakisha
Ukupakishwa yinkqubo yokugqibela yomgca wokuvelisa isichumiso esihlanganisiweyo.Imveliso egqityiweyo ipakishwe ngomatshini wokupakisha wobungakanani ngokuzenzekelayo.Umgangatho ophezulu wokuzisebenzela kunye nokusebenza okuphezulu akuphumeleli kuphela ukulinganisa okuchanekileyo, kodwa kunye nokugqibezela inkqubo yokugqibela.Abasebenzisi banokulawula isantya sokutya kwaye babeke iiparamitha zesantya ngokweemfuno zangempela.