Umgca wemveliso wonyaka weetoni ezingama-20,000 zesichumiso esihlanganisiweyo yindibaniselwano yezixhobo eziphambili.Iindleko eziphantsi zemveliso kunye nokusebenza kakuhle kwemveliso.Umgca wokuvelisa isichumisi odibeneyo unokusetyenziselwa ukuxutywa kwezixhobo ezahlukeneyo zemathiriyeli ekrwada edibeneyo.Okokugqibela, izichumisi ezidityanisiweyo ezinemigxinaniso eyahlukeneyo kunye neefomula zinokulungiswa ngokweemfuno zokwenyani, zizalise ngokufanelekileyo izondlo ezifunwa zizityalo, kwaye zisombulule impikiswano phakathi kwemfuno yezityalo kunye nonikezelo lomhlaba.
Umgca wokuvelisa isichumiso esixutyiweyo unokuvelisa isichumiso esixutywe phezulu, esiphakathi kunye nesisezantsi esixutyiweyo sezityalo ezahlukeneyo.Umgca wemveliso awudingi ukuba wome, kunye notyalo-mali oluncinci kunye nokusetyenziswa kwamandla aphantsi.
I-roller yomgca wokuvelisa isichumisi esidibeneyo inokuthi yenziwe ibe yimilo eyahlukeneyo kunye nobukhulu ukukhama kunye nokuvelisa amaqhekeza obukhulu obuhlukeneyo.
Ngokuqhelekileyo, isichumisi esidibeneyo siqulethe ubuncinane ezimbini okanye ezintathu izondlo (nitrogen, phosphorus, potassium).Ineempawu zomxholo ophezulu wezondlo kunye nemiphumo embalwa.Isichumiso esiyintlanganisela sidlala indima ebalulekileyo ekuchumiseni ukuchumisa.Ayinakuphucula kuphela ukusebenza kakuhle kokuchumisa, kodwa ikwakhuthaza ukuzinza kunye nesivuno esikhulu sezityalo.
Njengomvelisi oqeqeshiweyo wezixhobo zomgca wokuvelisa isichumiso, sibonelela abathengi ngezixhobo zemveliso kunye nezona zisombululo ezifanelekileyo kwiimfuno ezahlukeneyo zemveliso ezifana neetoni ezingama-10,000 ngonyaka ukuya kwiitoni ezingama-200,000 ngonyaka.
Imathiriyeli ekrwada yokuvelisa isichumiso esixubeneyo ibandakanya urea, ammonium chloride, ammonium sulfate, liquid ammonia, ammonium monophosphate, diammonium phosphate, potassium chloride, potassium sulfate, kuquka udongwe kunye nezinye izihluzi.
1) Izichumisi ze-nitrogen: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, njl.
2) Izichumisi zePotassium: i-potassium sulfate, ingca kunye nomlotha, njl.
3) Izichumisi ze-Phosphorus: i-calcium perphosphate, i-calcium perphosphate enzima, i-calcium magnesium kunye ne-phosphate fertilizer, i-phosphate ore powder, njl.
I-1.I-Composite yokuvelisa umgca we-composite ineempawu zokusetyenziswa kwamandla aphantsi, umthamo omkhulu wokuvelisa kunye neenzuzo ezilungileyo zoqoqosho.
2. Umgca wokuvelisa wamkela i-granulation eyomileyo, ukuphelisa inkqubo yokupholisa ukomisa kunye nokunciphisa kakhulu igalelo leendleko zezixhobo.
3. Umgca wokuvelisa isichumiso esihlanganisiweyo sihlangene kwaye sinengqiqo, sigubungela indawo encinci.
4. Kwinkqubo yokuvelisa, kuncinci ukusetyenziswa kwamandla kwaye akukho nkunkuma emithathu.Umgca wokuvelisa isichumisi odibeneyo unomsebenzi ozinzile, umgangatho othembekileyo kunye nobomi benkonzo ende.
5. Umgca wokuvelisa isichumiso esidityanisiweyo unokusetyenziselwa ukuvelisa imathiriyeli ekrwada yesichumiso esahlukileyo.Kwaye izinga legranulation liphezulu ngokwaneleyo.
6. Umgca wokuvelisa isichumiso esidityanisiweyo unokuvelisa isichumiso esidityanisiweyo kwiindawo ezahlukeneyo zokuhlangana ukuhlangabezana neemfuno zabathengi abohlukeneyo.
Ngokuqhelekileyo, umgca wokuvelisa isichumisi odibeneyo ngokubanzi uquka la macandelo alandelayo: inkqubo yokuxuba, inkqubo ye-granulation, inkqubo yokutyumza, inkqubo yokuhlola, inkqubo yokugubungela kunye nenkqubo yokupakisha.
1. Umatshini wokuBambisa onamandla:
Izithako zezinto ezingaphezulu kwezintathu zinokuqhutywa.Umatshini wokudibanisa unezisele ezingaphezu kwezintathu, kwaye unokunyusa ngokufanelekileyo kwaye unciphise isisele ngokweemfuno zomthengi.Ekuphumeni kwesisele ngasinye, kukho umnyango we-elektroniki we-pneumatic.Phantsi kwesisele, ibizwa ngokuba yihopper, nto leyo ethetha ukuba umzantsi we hopper libhanti lokuhambisa.Kuthiwa i-hopper kunye ne-belt conveyor zixhonywe kwelinye icala le-lever yokuhambisa, enye isiphelo se-lever ixhunyiwe kwi-sensor ye-tension, kwaye i-sensor kunye ne-pneumatic control part ixhunyiwe kwikhompyutheni.Lo matshini wamkela ubunzima obuqokelelweyo bezikali ze-elektroniki, ezilawulwa ngokuzenzekelayo ngumlawuli we-batching, kwaye umlinganiselo wokulinganisa wezinto nganye ugqitywe ngokulandelelana.Ineenzuzo zesakhiwo esilula, ukuchaneka okuphezulu kwesithako, ukusebenza okulula kunye nokusetyenziswa okuthembekileyo.
2. ISityuli seChayini esithe nkqo:
Dibanisa izixhobo ezidityanisiweyo ezahlukeneyo ngokomlinganiselo othile kwaye uzibeke kwisityumzi nkqo chain.Izinto eziluhlaza ziya kutyunyuzwa zibe ngamancinci amancinci ukuhlangabezana neemfuno zenkqubo ye-granulation elandelayo.
3. I-disc feeder ethe nkqo:
Emva kokuba izinto eziluhlaza zityunyuziwe, zithunyelwa kwi-Vertical disc feeder, kwaye izinto eziluhlaza zixutywe kwaye zixutywe ngokulinganayo kumxube.Umgca wangaphakathi womxube we-polypropylene okanye ipleyiti yensimbi engenasici.Izinto ezinjalo eziluhlaza kunye ne-corrosion ephezulu kunye ne-viscosity akulula ukunamathela.Izinto ezixubileyo ziya kungena kwi-drum granulator.
4. Roll Extrusion Granulator:
Ukwamkela iteknoloji ye-extrusion eyomileyo, inkqubo yokumisa iyashiywa.Ikakhulu ixhomekeke kuxinzelelo lwangaphandle, ukwenzela ukuba izinto zinyanzeliswe ukuba zinyanzeliswe zibe ziziqwenga ngokusebenzisa i-reverse roller clearances.Ubuninzi bokwenene bezinto eziphathekayo bunokwenyuka ngamaxesha angama-1.5-3, ngaloo ndlela ukufikelela kumlinganiselo othile wamandla.Ngokukodwa ezifanelekileyo kwiindawo zokwandisa ubunzima be-stack yemveliso.I-elasticity yokusebenza kunye noluhlu olubanzi lokuziqhelanisa lunokulungelelaniswa ngoxinzelelo lolwelo.Isixhobo asikho nje isayensi kwaye sinengqiqo kwisakhiwo, kodwa sinotyalo-mali oluncinci, impembelelo ekhawulezayo kunye neenzuzo ezilungileyo zoqoqosho.
5. I-Rotary Drum Screene:
Isetyenziselwa ikakhulu ukwahlula imveliso egqityiweyo kwizinto ezihlaziyiweyo.Emva kwe-sieving, amasuntswana afanelekileyo afakwe kumatshini wokusonga, kwaye amasuntswana angafanelekanga atyiswa kwi-crush chain chain ukuze enze i-granulated kwakhona, ngaloo ndlela ukuqonda ukuhlelwa kwemveliso kunye nokuhlelwa okufanayo kweemveliso ezigqityiweyo.Umatshini wamkela isikrini esidibeneyo sokugcinwa lula kunye nokutshintshwa.Ulwakhiwo lwayo lulula kwaye lugxothiwe.Ukusebenza ngokufanelekileyo kunye nozinzo sisixhobo esiyimfuneko kwimveliso yesichumisi.
6. Umatshini wokuPakisha oMninzi we-Electronic:
Emva kokuba iinqununu zihlolwe, zihlanganiswe ngumatshini wokupakisha.Umatshini wokupakisha unomgangatho ophezulu wokuzenzekelayo, ukudibanisa ubunzima, i-suture, ukupakisha kunye nokuthutha, okuqonda ukupakishwa kobuninzi okukhawulezayo kwaye kwenza inkqubo yokupakisha isebenze ngakumbi kwaye ichanekile.
7. Ukuhambisa ibhanti:
Umthumeli udlala indima ebalulekileyo kwinkqubo yokuvelisa, kuba idibanisa iindawo ezahlukeneyo zomgca wemveliso wonke.Kulo mgca wokuvelisa isichumiso esihlanganisiweyo, sikhetha ukukubonelela ngebhanti yokuhambisa.Xa kuthelekiswa nezinye iintlobo zokuhambisa, iibhanti zokuhambisa zinokhuselo olukhulu, nto leyo eyenza ukuba inkqubo yakho yokuvelisa isebenze kakuhle kwaye ibe yeyongayo.